Choosing the right replacement parts for your feeders is an effective way of ensuring high productivity and minimized downtime. But it's not always easy to get the needed replacement parts that match your machine specifications. Anyways, this guide will help you make better choices at choosing compatible replacements for your Streamfeeder, Sure-Feed and Multifeeder (MFT Automation) Friction Feeders.
Key Streamfeeder, Sure-Feed and Multifeeder (MFT Automation) Friction Feeder Replacement Parts
Belts
Feeder belts are the backbone of feeding systems. They are responsible for transporting materials across the production line. Due to their regular movements, they tend to become stretched and lose grip over time. This could cause slippage or feeding inconsistencies in your system.
Choosing the right Belts
Whether it's a Streamfeeder, Sure-Feed or Multifeeder (MFT Automation) Friction Feeder, keep the following in mind when choosing your belt.
Wear-resistant belts made from Natural Gum Rubber materials are the best. They last longer and offer better grip, reducing slippage and Skewing.
Go for OEM Equivalent standard belts. This way, you can get the right length, width and thickness. You can order your OEM Equivalent standard replacement parts from OTIstore.com.
Depending on the volume of operation, you may need reinforced belts for added strength.
Rollers
The rollers are also as important as the belts. They provide pressure and traction required to push materials through the system. When your machine rollers are worn out, they could lead to skewing and misfeeds.
Choosing the right Rollers
Polyurethane or rubber rollers are the best. They offer high durability and longevity.
You may want to get anti-static rollers. They reduce material adhesion due to friction during high speed applications.
Get the specifications right. Ensure the rollers fit perfectly in the feeder's slot size to maintain smooth rotation.
Sensors and Motors
Sensors, motors and even guides play an important role in ensuring smooth feeding and operation. Faulty sensors can lead to misfeeding while faulty motors can result in delayed feeding.
Choosing the right Sensors and Motors
Always buy OEM standard sensors to ensure proper calibration.
Go for corrosion-resistant motors for extended lifespan.
Ensure compatibility with your system by getting the right manufacturers specifications.
Friction O-rings and Separator Wheels
These help to separate individual materials pieces. This prevents double-feeds and ensures consistent feeding.
Choosing the Right Friction O-rings and Separator Wheels
Get the model and serial number of the system from the nameplate or user manual.
Ensure you get the specifications right. Check for the O-ring thickness, width, wheel diameter and grip texture.
Go for Urethane for long-lasting results and high-performance with heavier materials
Harder Durometer Rollers and O-rings are best for feeding materials with slick or glossy texture.
When to Buy Replacement Parts
Prompt replacement of faulty friction feeder parts is key to ensuring smooth operations and reduced downtime. You achieve this by performing regular inspections and performance checks on the system for early detection of faults. Always look out for:
Irregular feeding
Material jamming
Excessive noise during operation
Wears and tears on belts, rollers and other moving parts
Overall reduced speed and accuracy.
OEM Equivalent vs. Third Party Replacement Parts
Original Equipment Manufacturer(OEM) Equivalent refers to replacement parts made by the original and remanufacturers of such a machine. Aftermarket refers to the replacement parts made and sold by others that may use materials not equal to OEM Equivalent requirements.
Let's do a careful head to head comparison of the two and see which is better for your Streamfeeder, Sure-Feed and Multifeeder systems.
Criteria | OEM Equivalent | Third Party |
Quality and Performance | High quality Tested and trusted | Varies widely with the manufacturer. Careful selection is required to avoid issues with quality |
Cost | Affordable | Sometimes more affordable but quality could be sacrificed |
Compatibility | More compatible as it is made by the same manufacturers of the machines | May require adjustments or modifications to fit correctly |
Availability | Widely available | Widely available |
Warranty and Support | Satisfaction guaranteed | Limited or no warranty at all |
Lifespan | Longer lifespan | Lifespan depends on the manufacturer. Materials may be substandard, leading to fast wearing out |
Performance | Long-lasting and better performance | Performance may match OEM parts if sourced from the right supplier |
Supplier Reliability | Very reliable | Reliability depends on the manufacturer and supplier as well. |
Best Practices for Maintenance and Longevity of your Streamfeeder, Sure-Feed, or Multifeeder (MFT Automation) Friction Feeders
Regular inspection of parts for signs of wear. Especially the moving parts.
Replace faulty parts as fast as possible to avoid further degeneration.
Keep belts and rollers clean to avoid dust buildup.
Keep replacement parts handy for emergency repairs. Also store the parts in a cool dry place.
Use manufacturer-approved lubricants only.
Allow trained experts only to undertake maintenance of your systems.
Where To Buy High-quality Replacement Parts
In order to guarantee optimal performance, purchase your friction feeder replacement parts from trusted suppliers only. One of such suppliers is Otistore.com. At Otistore.com, we offer:
Quality OEM-standard replacement parts
Premium quality aftermarket parts
Professional support and general assistance
All these and more at an affordable price and reasonable warranty. Visit our online store and order your quality feeders replacement parts. Delivery is swift.
Frequently Asked Questions (FAQs)
How do I determine the exact replacement parts needed for my feeder system?
Consult the user manual for manufacturer's specifications. There you will find the right size, width, thickness and load-limit of your system. Also, you can inspect the original parts to identify the specs. If the first two don't work, then you need to contact the manufacturers.
Can I use Aftermarket parts or should I stick to OEM parts?
You can buy aftermarket parts but only from a trusted supplier. We would always suggest OEM parts but in case you can't afford them or they are not available, you can buy aftermarket parts. Some aftermarket parts are from trusted manufacturers and would match the qualities of OEM.
How often should I replace my friction feeder parts?
Replace faulty parts as soon as you detect them. This is even more important for the main parts like the belts, rollers and friction o-rings. Replace them once there are signs of wear on them.
Where can I purchase genuine replacement parts for my feeder system?
You can purchase replacement parts from online stores or local stores around you. Whichever one, always ascertain the reliability of the supplier. For your online purchase, visit Otistore.com. We are your one-stop online store for all your friction feeder replacement parts.
Comments